Comprehensive Tablet Counting and Filling Packaging Line Solutions 

In the pharmaceutical manufacturing industry, efficiency, precision, and automation are paramount to ensuring consistent product quality and meeting regulatory standards. A complete tablet counting and filling packaging line represents the backbone of modern pharmaceutical production, integrating multiple sophisticated machines to create a seamless workflow from raw tablets to finished, packaged products ready for distribution. In this blog i will share more details on table counting and filling line , tablet counting and filling packaging line , consits of many machine like tablet counting and filling and etc . in this blog i will share detail about tablet counting and filling line.

Understanding Tablet Counting and Filling Packaging Lines 

A tablet counting and filling packaging line is a comprehensive automated system that consists of multiple interconnected machines designed to handle the entire process of pharmaceutical packaging. These turnkey solutions eliminate manual handling, reduce contamination risks, and significantly increase production efficiency while maintaining the highest standards of accuracy and quality control.

At NK Industries, we offer a complete range of tablet counting and filling lines designed to meet every production scale — from compact

• 10 BPM lines – compact, semi-automatic setups for small-batch versatility.

• 30 BPM lines – single-head automatic systems for small-to-mid-range production.

• 60 BPM lines – double-head automatic configurations for medium-batch requirements.

• 90 BPM lines – triple-head automatic solutions for larger production batches.

• 120 BPM lines and beyond lines – four-head and ultra-high-speed fully automated plants for maximum throughput.

The complete packaging line encompasses various stages including bottle orientation, washing, tablet counting and filling, cotton and desiccant insertion, capping, labeling, tracking, and final cartoning. Each component plays a crucial role in ensuring the integrity of the final pharmaceutical product

Notes : 

1. you can find more details about product from the link provided on that name, like bottle images and product video. 

2. Some common abreviation :

bpm = bottle per min.  

For orenting of bottle : 

The packaging process begins with bottle unscrambler machines that automatically orient bottles into the correct position for the production line. These machines are essential for maintaining consistent workflow and eliminating manual bottle handling, which reduces labor costs and increases operational efficiency

- 1.1 -  Bottle unscrabler machine : This series of machine are used to orient bottle into the right orrentation 

For washing of Bottle : 

Proper bottle cleaning is critical for pharmaceutical applications. The line offers multiple washing option. This series of machine are used to washing bottle. 

- 2.1 - Semi automatic bottle washing machine : This series of machine are used to wash the bottle , however a person is require to load and unload bottle into the machine . This machine generally provide speed like 7 - 12 bpm. 

- 2.2 - Automatic bottle washing machine : This series of machine are used to wash bottle without requiring a person to load and unload bottle and this series of machine can provide high speed of output like starting from 60 bpm 

- 2.3 - Air jet type cleaing machine : This series machine provide cleaning to bottle with only air . this seris of machine have speed of 60 - 120 bpm 

- Pick and place airjet cleaning machine : This series machine provide cleaning to bottle with only air but have a extra mechinsm of pick up bottle then inverting it to air blowing section and putting the bottle in right orentation on the conveyer of machine . this seris of machine have speed of 60 - 120 bpm 

For Tablet couting and filling machine : 

This series of machine can fill tablets , capsule , softgel into bottle or similar container. there are different model depending on speed requirement are as follows :

- 3.1 - Semi automatic tablet counting and filling machine : This series of machine are used to filling tablet into bottle , however in this machine a person is require to load and unload the bottle into the machine .This series of machien provide speed upto 6 - 10 bpm for filling 30 tablet per bottle .

- 3.2 - Semi automatic track type counting and filling machine : This series of machine are used to count and fill tablet with similar principle like automatic tablet counting and filling machine . this machine generaly is of 6 track and provide speed like 10-20 bpm per 30 tablet per bottle. 

- 3.3 - Automatic tablet counting and filling machine : This series of machine machine are used to count and fill tablets into bottle or similar container . This provide speed like 30 bpm for 30 tablet per bottle.  ( speed varries from no of tablet filled in a bottle ) . you can achive more speed with double head tablet counting and filling machine and etc . 

For inserting cotton and silica gel :

- 4 - Silica gel insertor machine : This series of machine are used to insert silica gel (In roll form ) into bottle or similar container 

- 5 - Cotton insertor machine : This series of machine are used to insert cotton into bottle or similar container 

For bottle capping machine :

- 6.1- Semi automatic capping machine : This series of machine are used to close cap on bottle hovever a person is require to load and unload bottles into the machine . This seris of machine have speed like 10-20 bpm ( depending the efficency of operator ) 

- 6.2 - Automatic Screw capping machine : This series of machine are used to cap on bottle like pet , hdpe bottle with plastic cap with treads this can also provide capping for CRC ( Child resistence cap) caps 

- Single head screw capping machine : In this series of machine 

- Four head screw capping machine : In this series of machine 

- Six head screw capping machine : In this series of machine 

- 6.3 - Pick and place type Screw capping machine : this series of machine have a extra mechanism of picking up the cap and placing accuratly on the bottle . this series of machine provide more accuracy in capping . 

- Four head pick and place screw capping machine : In this series of machine have four head in capping machine which provide higher speed like 40 - 60 bpm. 

- Six head pick and place screw capping machine : In this series of machine have six head in capping machine which provide high speed like 60 - 90 bpm.

  and etc 

For sticker labeling machine : 

- 7.1 - Semi automatic sticker labeling machine : In this series of machine is used to apple label on the bottle hovever a person is require to load and unload bottle on the machine . This provide speed like 7 - 14 bpm. 

- 7.2 - Automatic sticker labeling machine : In this series of machine used to apply sticker on bottle at higher speed like 40 - 60 bpm.

- 7.2.2 - Automatic sticker labeling machine with inkjet printer  : In this series of machine used to apply sticker on bottle at higher speed like 40 - 60 bpm and also prints important information like batch no , expiry date , barcode and etc.

- 7.3 - Bopp labeling machine : In this series of machine used to apply sticker on bottle but with different method . this machien provide speed like 60 - 120 bpm. 

- 7.4 - Double side lableing machine : In this series of machine used to apply sticker labeling on different side of bottle. This series of machine provide speed like 40 - 60 bpm. 

- 7.5 - Shrink sleeve labeling machine : In this series of machine used to apply label on the bottle and then heated to shrink the label on the bottle . This series of machine provide speed like 70 - 90 bpm. 

For tracking of bottle :

- 8 - Track and track machine : This series of machine are used to track the bottle with qrcode , which can be trace from the bottle when it was pack and other details 

For packing of bottle into the box : 

- 9 - Cartoning machine : This series of machine are used to pack bottle into the carton box with leaflets or without leaflets 

Why Choose NK Industries for Your Packaging Line Needs

NK Industries offers a complete range of pharmaceutical machinery with customizable solutions to meet specific production requirements. Located in Vatva, Ahmedabad, Gujarat, India, the company provides comprehensive support from initial consultation through installation and ongoing maintenance.

The company's expertise spans the entire spectrum of pharmaceutical packaging equipment, ensuring seamless integration and optimal performance across all production stages. With a focus on innovation, reliability, and precision, NK Industries delivers turnkey solutions that meet international quality standards while providing excellent return on investment.

For manufacturers seeking to upgrade their production capabilities or establish new pharmaceutical packaging lines, NK Industries provides the technology, expertise, and support necessary for success in today's competitive pharmaceutical market.

More blogs for tablet counting and filling line  :   

https://www.nkpharmamachinery.com/tags/tablet-counting-and-filling 

https://www.nkpharmamachinery.com/blog/tablet-counting-and-filling-line-guide.html