Automatic Tablet Counting and Filling Machine

N.K Industries is Avant-Garde manufacturer & supplier of series of Automatic Tablet counting and filling machine based in industrial city Ahmedabad in state of Gujarat in India. The automatic tablet counting and filling machine is capable to count and fill the variety of product like tablet, Pill, Capsules, Soft gel etc. The Series is capable to deliver to production output range from 30 to 100 Bottle per minute with precise counting.

We manfuacture complete tablet counting and filling line machinery like bottle unscrambler , pick and place airjet cleaning machine , automatic tablet counting and filling , silica gel insertor machine , cotton insertor machine , pick and place screw capping machine , sticker labeling machine , cartoning machine , and upto track and track machine. you can find that product and detail on this website.  

The most versatile features of our offered machine is “NO Bottle – NO Count – No Fill” system , 100% Non-Proprietary Electronics , CE certified electronics” and “No Change part required for filling different size of product” .

What are tablet counting and filling machine ? 

Tablet counting and filling are machine which can count and fill tablet , capsules , softgel and similar into to bottle using counting technology. There are different model aviable in semi automatic and automatic ranges. 

 

Key Features:

1. High-Speed Counting: Equipped with advanced sensors and counting mechanisms, this machine can swiftly count a large volume of tablets or capsules accurately, ensuring high production efficiency.

2. Adjustable Counting Parameters: Operators can easily adjust counting parameters such as speed, container size, and desired tablet count via a user-friendly interface, allowing for versatile production capabilities.

3. Precision Filling: Employing cutting-edge technology, the machine ensures each container is filled with the exact number of tablets or capsules as specified, minimizing wastage and ensuring consistent dosing.

4. Customizable Output: With the flexibility to handle various container shapes and sizes, including bottles, jars, and blister packs, this machine offers customizable output to meet diverse packaging requirements. regulatory standards and product integrity.

5. Easy Maintenance: Designed for ease of maintenance and cleaning, the machine features accessible components and tool-less disassembly, minimizing downtime and maximizing productivity.

6. Safety Features: Equipped with safety interlocks and protective guards, the machine prioritizes operator safety during operation, reducing the risk of accidents and ensuring a safe working environment.

7. Compatibility: Designed to seamlessly integrate with other production line equipment such as capping machines, labeling systems, and conveyor belts, this machine offers enhanced efficiency and workflow optimization.

Tablet Counter And Filler Is Applicable In Following Industries

  • Pharmaceuticals.
  • Nutraceuticals

Type of tablet counting and filling machine : 

1. On baisis of speed : 

- semi automatic tablet counting and filling machine : there is single head and tablet is travel on rotary disk. 

- Semi automatic track type tablet counting and filling machine : In this series there is track based system like automatic tablet counting and filling , In this series there is 6 track and single head for tablet counting and filling. 

- automatic tablet counting and filling machine like 

-- single head counting and filling machine machine : In this series of tablet counting and filling machine there is single head and 8 tracks for counting tablets 

-- double head counting and filling machine : In this series of tablet counting and filling machine there is double head and 16 tracks for counting tablets . this provide higher speed 

2. On basis to features : 

- Camera based tablet counting and filling : In this series of tablet counting and filling machine there is camera based system to check for half tablet and for check of dis color tablets . this series of machine can reject such tablet and can fill most accuract tablets. 

 

You can video of our tablet counting and filling on our youtube channel : 

https://www.youtube.com/playlist?list=PLYA4yc9ta77FYCF2qXYM-HQ257gf1RiEL 

 

Sailent Feature

Our Avant-Garde Automatic Tablet Counting And Filling Machine Is Available With Following Eminent Features:

  • Soberly Compact & Monoblock Model Where Two Process Of Counting And Filling Are Integrated.
  • Modular Design & CGMP Model.
  • Varieties Of Models Like 8-12-16-24-32 Channels Are Available In Order To Suit The Production Requirement Of Client Which Can Deliver The Output From 30 Bottle To 100 Bottle Per Minute.
  • Specialized AISI 304 In-house Fabricated Conveyor For Trouble Free Operation. As An Optional Delrin Made Conveyor Too Available.
  • All Gear Box And Motor Are Imported CE Certified.
  • Machine Frame Is Constructed Using Matt Finished AISI 304 Sheet.
  • Noise Level Less Than 70DB.
  • Counting Variation Is Less Than 1% Due To Advanced Design And Technology.
  • Machine Equipped With State Of The Art Programmable Logic Controller And Operating Is Imparted Through HMI (Human Machine Interface).
  • Simple Operation And No Change Part Required For Counting The Different Size Of Pill, Tablets As Well As Capsules.
  • Ultra-Fast Filling Speed With Single Head.
  • Equipped With “No Bottle – No Count – No Fill” Interlock.
  • Extraordinary Fabricated Product Feeder Hopper To Evade Product Jamming.
  • Protecting Device On Machine As Well As Prevent The Product From Any Harm During Counting And Filling.
  • Machine Is Versatile And Adaptive To The Smaller Mouth Diameter Of Bottle For Operation.
  • State Of Art Vibrator Product Feeding System.
  • Advanced Filling Technology.
  • Recognition And Sorting Function
  • Automatically Remove Bottles Of Filling Irregularities And Broken Tablets.
  • An Anti-dust System Is Equipped With Unique Anti-dust Sensor Which Impart The Accurate And Stability In High Dust Situation.
  • Capable To Count And Fill 2 To 9998 Product (Tablet, Pill, Capsule) Per Container.
  • 100% Non-Proprietary Electronics & All Electronics CE Certified.

Addon Features :

This Advanced Electronic Pill Counter / Automatic Tablet Counting And Filling Can Be Equipped With Following Add On Feature

  • Audit Trail Facility
  • Toughened Glass Safety Cabinet For Machine.
  • Complete Validation Service.

Technical Specification

Variety Of Automatic Tablet Counting And Filling Machine Model

Model

NKTCF– 40

NKTCF-60

NKTCF-80

Direction

Left To Right

Left To Right

Left To Right

Production Rate

( 30 tablets per bottle )

Up To 15 To 20 Bottles / Minute (Depending Upon The Product Count)

Up To 20 To 30 Bottles / Minute (Depending Upon The Product Count)

Up To 30 To 40 Bottles / Minute (Depending Upon The Product Count)

Number Of Counting Channel / Track

8

10

12

Counting Range / Bottle

2 To 9999

2 To 9999

2 To 9999

Tablet Sizes

Tablets Dia. 5 To 12mm, Irregular Shape,

Tablets Dia. 5 To 12mm, Irregular Shape,

Tablets Dia. 5 To 12mm, Irregular Shape,

Pill Sizes

Pills Dia. 3 To 13mm

Pills Dia. 3 To 13mm

Pills Dia. 3 To 13mm

Capsule Sizes

Capsules 0 To 5

Capsules 0 To 5

Capsules 0 To 5

Container Size

·      Neck Diameter 25mm To 40mm

·      Body Diameter 39 To 62mm,

·      Bottle Height 39 To 241mm

Container Adaptability

·     Machine Can Work With Glass, HDPE, PET, Plastic, LDPE Container.

·     It Is Suitable For Both Round And Flat Shape Container.

Power Requirement

0.5 HP

230 Volts,50 Hz, 1 Phase (4 Wire System)

1 HP,

230 Volts,50 Hz, 1 Phase (4 Wire System)

1.5 HP

230 Volts,50 Hz, 1 Phase (4 Wire System)

Machine Dimension (L X W X H)

1200mm X 960mm X 1300mm

1450mm X 1370mm X 1510 Mm

1650mm X 1370mm X 1510 Mm

 

Photos

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