90 Bpm Tablet Counting And Filling Line Guide

90 BPM Tablet Counting and Filling Line Guide

The pharmaceutical packaging industry is evolving rapidly, driven by the need for precision, compliance, and higher production speeds. Automated packaging solutions are now essential to meet regulatory standards, improve efficiency, and reduce manual intervention. Manufacturers worldwide are upgrading to high-speed, fully synchronized packaging lines to ensure consistent quality and uninterrupted operations.

A 90 BPM Tablet Counting and Filling Line is a mid-to-high capacity solution designed to handle pharmaceutical tablets, capsules, and soft gels with accuracy and speed. This line typically includes a bottle unscrambler, air-jet cleaning machine, electronic tablet counting and filling machine, silica gel inserter, cotton inserter, screw capping machine, induction sealing machine, labeling machine, cartoning system, and conveyor integration. Each unit is synchronized for optimal performance and smooth bottle transfer.

In addition to the 90 BPM line, N.K. Industries also manufactures tablet counting and filling lines at other speeds, including 10 BPM, 30 BPM, 60 BPM, and 120 BPM, catering to small, medium, and large-scale production requirements. All lines are built to meet cGMP standards, ensuring reliability, product safety, and minimal downtime.

1. For Sorting of Bottles

Machine name:
Automatic Bottle Unscrambler

Purpose: Automatically orients and feeds bottles onto the packaging line without manual handling.
Short description: Compact rotary or linear systems that handle PET, HDPE, and other plastic bottles efficiently with minimal operator supervision.
Speed: 60–100 BPM, suitable for a 90 BPM line
Floor Space: 2000 × 1500 × 1800 mm (approx., model dependent)
Product Page: Automatic Bottle Unscrambler – N.K. Industries
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2. For Cleaning of Bottles

Machine name:
Automatic Pick & Place Air-Jet Cleaning Machine

Purpose: Picks, inverts, and air-cleans bottles to remove dust before filling.
Short description: Uses compressed air jets and vacuum suction to ensure bottles are particulate-free prior to filling operations.
Speed: 60–120 BPM
Floor Space: 3100 × 1500 × 1800 mm
Product Page: Pick and Place Air-Jet Cleaning Machine – N.K. Industries
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3. For Tablet Counting & Filling

Machine name:
Automatic 4-Head Tablet Counting and Filling Machine

Purpose: Accurately counts and fills tablets or capsules into bottles.
Short description: High-speed electronic counting sensors ensure precise tablet counting with no breakage and minimal product loss.
Speed: 80–100 BPM on 4-head model
Floor Space: 3600 × 1800 × 1800 mm
Product Page: Automatic Tablet Counting & Filling Machine – N.K. Industries
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4. For Silica Gel Insertion

Machine name:
Automatic 3-Head Silica Gel Inserter

Purpose: Inserts silica gel pouches into bottles to maintain product shelf-life by controlling moisture.
Short description: Fully synchronized with the counting line to prevent misplacement or multiple insertions.
Speed: 60–100 BPM
Floor Space: 2500 × 1500 × 1800 mm (approx.)
Product Page: Automatic Silica Gel Inserter – N.K. Industries
YouTube Video: YouTube video link: “(link in this)”

5. For Cotton Insertion

Machine name:
Automatic 4-Head Cotton Inserter

Purpose: Automatically inserts cotton into bottles to protect tablets from damage.
Short description: Eliminates manual cottoning, improves productivity, and ensures consistent bottle presentation.
Speed: 60–100 BPM
Floor Space: 2800 × 1500 × 1800 mm (approx.)
Product Page: Automatic Cotton Inserter – N.K. Industries
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6. For Capping of Bottles

Machine name:
Automatic 8-Head Pick & Place Screw Capping Machine

Purpose: Applies screw caps to bottles with precise pick-and-place technology.
Short description: Ensures high-speed cap application with torque control, avoiding damage to caps or bottles.
Speed: 90 BPM (up to 120 BPM max)
Floor Space: Model-dependent (stainless steel modular construction)
Product Page: Automatic Eight Head Pick & Place Screw Capping Machine – N.K. Industries
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7. For Induction Sealing of Bottles

Machine name:
Automatic Induction Foil Sealing Machine

Purpose: Seals induction foil onto bottle necks to provide tamper-evidence and product integrity.
Short description: Non-contact sealing using electromagnetic induction; suitable for pharma-grade HDPE, PET, and glass bottles.
Speed: 60–120 BPM (line synchronized)
Floor Space: Compact design (model dependent)
Product Page: Automatic Induction Foil Sealing Machine – N.K. Industries
YouTube Video: YouTube video link: “(link in this)”

8. For Labeling of Bottles

Machine name:
Wrap-Around Labeling Machine

Purpose: Applies wrap-around or single-side labels accurately at high speeds.
Short description: Automatic labeling system with servo-controlled mechanisms for precise label application and quick changeovers.
Speed: 60–120 BPM, perfect for 90 BPM lines
Floor Space: Not specified.
Product Page: Automatic Sticker/BOPP Labeling Machine – N.K. Industries
YouTube Video: YouTube video link: “(link in this)”

9. For Cartoning (Optional)

Machine name:
Automatic Horizontal Cartoning Machine

Purpose: Packs filled and labeled bottles into cartons automatically.
Short description: Ensures fast and consistent secondary packaging with batch coding and leaflet insertion options.
Speed: Up to 90 cartons per minute
Floor Space: Model-dependent
Product Page: Automatic Cartoning Machine – N.K. Industries
YouTube Video: YouTube video link: “(link in this)”

10. For Line Automation

Machine name:
Packaging Conveyor Systems

Purpose: Interconnects all machines in a synchronized line layout.
Short description: Ensures smooth bottle transfer and optimum line efficiency.
Speed: Line-synchronized (up to 120 BPM)
Floor Space: Modular and customizable
Product Page: Packaging Conveyor – N.K. Industries
YouTube Video: YouTube video link: “(link in this)”

About N.K. Industries

With decades of experience in pharmaceutical packaging machinery, N.K. Industries is a trusted manufacturer of tablet counting and filling lines, capping systems, labeling solutions, and other fully automated packaging equipment. All machines are built to cGMP standards, designed for global regulatory compliance, and backed by strong after-sales support.

Important Notes

All technical specifications mentioned above are indicative and may vary depending on the selected model or customization.
Verify exact speed, floor space, and machine configuration with our sales executives before finalizing your order.
Integration with third-party equipment is possible upon request.
N.K. Industries offers complete installation, commissioning, and operator training for all machines.