30 Bpm Tablet Counting And Filling Line Guide

30 BPM - Tablet Counting and Filling Line - Complete Guide – N.K. Industries

Introduction

The pharmaceutical industry demands precision, reliability, and efficiency in packaging processes to maintain product quality and meet regulatory compliance. A 30 BPM (Bottles Per Minute) tablet counting and filling line is an ideal solution for medium-scale production environments. N.K. Industries designs fully automated lines that integrate bottle unscrambling, air-jet cleaning, counting, silica gel and cotton insertion, capping, induction sealing, labeling, and cartoning – all compliant with cGMP guidelines.

About the 30 BPM Tablet Counting and Filling Line

The 30 BPM tablet counting and filling line offers a balanced combination of speed, compactness, and affordability while ensuring accurate tablet counting and precise bottle filling. It’s suited for pharmaceutical, nutraceutical, and food supplement manufacturers who require a reliable mid-speed production line without compromising quality.

Machines Included in the 30 BPM Tablet Counting and Filling Line

1. For Sorting of Bottles ( optional ) 

As the speed it not that much you can also skip this machine , as bottle unscrambler range starts from 90 bpm , are expensive at time of starting the company or startup phase , 

Machine name: Automatic Bottle Unscrambler

• Purpose: Automatically orients and feeds bottles onto the conveyor for downstream processing.

• Short description: Eliminates manual bottle feeding and ensures smooth bottle transfer with minimal human intervention.

• Speed: Up to 30 BPM (line speed matched)

• Floor Space: 2500 × 1200 × 1500 mm (approx.)

• Product Page: Automatic Bottle Unscrambler – N.K. Industries

• YouTube Video: YouTube video link: “(link in this)”

2. For Cleaning of Bottles  / optional 

As the speed it not that much you can also skip this machine , 

Machine name: Automatic Pick & Place Air-Jet Cleaning Machine

• Purpose: Picks, inverts, and air-cleans bottles to remove dust before filling.

• Short description: Uses compressed air and vacuum for internal cleaning of bottles, maintaining hygiene.

• Speed: Up to 30 BPM

• Floor Space: 3100 × 1500 × 1800 mm (approx.)

• Product Page: Automatic Air Jet Cleaning Machine – N.K. Industries

• YouTube Video: YouTube video link: “(link in this)”

3. For Counting and Filling Tablets

Machine name: Automatic Single head 8 track tablet counting and filling machine , 

• Purpose: Precisely counts and fills tablets or capsules into bottles.

• Short description: Uses optical sensors and vibration feeders for accurate tablet counting, eliminating overfill or underfill.

• Speed: Up to 30 BPM

• Floor Space: 2500 × 1200 × 1600 mm (approx.)

• Product Page: Tablet Counting & Filling Machine – N.K. Industries

• YouTube Video: https://www.youtube.com/watch?v=7m2op_3t5GU&list=PLYA4yc9ta77FYCF2qXYM-HQ257gf1RiEL&index=8  

4. For Silica Gel Insertion

Machine name: Single head - Automatic Silica Gel Inserter

• Purpose: Inserts moisture-absorbing silica gel pouches into bottles.

• Short description: Servo-driven system ensures accurate pouch placement to maintain product stability.

• Speed: Up to 30 BPM

• Floor Space: 1800 × 1000 × 1600 mm (approx.)

• Product Page: Automatic Silica Gel Inserter – N.K. Industries

• YouTube Video: YouTube video link: “(link in this)”

5. For Cotton Insertion

Machine name: Single head Automatic Cotton Inserter Machine

• Purpose: Automatically inserts cotton wads into bottles to protect tablets.

• Short description: Controlled servo mechanism provides uniform cotton length and placement.

• Speed: Up to 30 BPM

• Floor Space: 2000 × 1000 × 1600 mm (approx.)

• Product Page: Automatic Cotton Inserter – N.K. Industries

• YouTube Video: YouTube video link: “(link in this)”

6. For Capping of Bottles

for 30 bpm of speed for capping you will required single head type capping machine , it can diliver speed  from 10 to 30 bpm depedning ong shape and size fof bottle , 

Machine name: Automatic single head capping machine , 

• Purpose: Automatically applies screw caps to bottles with precise pick-and-place technology.

• Short description: Ensures consistent torque and secure sealing with minimal operator input.

• Speed: Up to 30 BPM

• Floor Space: 2200 × 1000 × 1600 mm (approx.)

• Product Page: Automatic Single head Screw Capping Machine – N.K. Industries 

• YouTube Video:  https://www.youtube.com/watch?v=fskGSWojojw  

7. For Induction Foil Sealing

Machine name: Automatic Induction Cap Sealing Machine

• Purpose: Seals aluminum foil liners on bottle necks without direct contact.

• Short description: Uses electromagnetic induction to provide leak-proof and tamper-evident seals.

• Speed: Up to 30 BPM

• Floor Space: 1800 × 900 × 1500 mm (approx.)

• Product Page: Induction Cap Sealing Machine – N.K. Industries

• YouTube Video: YouTube video link: “(link in this)”

2nd method , for foil sealing is from roll form cutting and heating type foil sealing machine , for 20 - 30 bpm you will need single head roll form aluminium foil sealing machine , 

8. For Labeling of Bottles

Machine name: Wrap-Around Labeling Machine

• Purpose: Applies wrap-around or single-side labels accurately.

• Short description: High-precision label application using photo sensors and servo motors; minimal downtime during changeover.

• Speed: 30 BPM line compatible

• Floor Space: Not specified

• Product Page: Automatic Sticker/BOPP Labeling Machine – N.K. Industries

• YouTube Video: YouTube video link: “(link in this)”

9. Optional Cartoning and Packing Conveyor

• Purpose: For secondary packing of bottles into cartons.

• Short description: Automated cartoning increases productivity and reduces manual handling.

• Product Page: Automatic Cartoning Machine – N.K. Industries

• YouTube Video: YouTube video link: “(link in this)”

Other Tablet Counting and Filling Lines from N.K. Industries

N.K. Industries also manufactures 120 BPM, 90 BPM, 60 BPM, and 10 BPM tablet counting and filling lines, designed to suit different production capacities while maintaining accuracy and compliance with international standards.

At NK Industries, we offer a complete range of tablet counting and filling lines designed to meet every production scale — from compact

• 10 BPM lines – compact, semi-automatic setups for small-batch versatility.

• 30 BPM lines – single-head automatic systems for small-to-mid-range production.

• 60 BPM lines – double-head automatic configurations for medium-batch requirements.

• 90 BPM lines – triple-head automatic solutions for larger production batches.

• 120 BPM lines and beyond lines – four-head and ultra-high-speed fully automated plants for maximum throughput.

About N.K. Industries

With over 45 years of expertise, N.K. Industries (India) is a trusted manufacturer of high-quality pharmaceutical packaging machinery, offering solutions that meet cGMP and FDA guidelines. Each system is precision-engineered to deliver maximum uptime, minimal maintenance, and guaranteed performance.

Important Note

All data including machine dimensions, speed, and specifications should be verified with the N.K. Industries sales team to ensure compatibility with specific production requirements.