120 Bpm Tablet Counting And Filling Line Guide

Powering Your Production Line - The 120 BPM Tablet Counting and Filling Line Machines - Complete Guide .

In the fast-paced pharmaceutical and nutraceutical industries, efficiency and accuracy are paramount. A robust packaging line is essential to meet production demands, and a key component of this line is the tablet counting and filling machine. For medium to large-scale operations, a machine with a speed of 120 bottles per minute (BPM) offers an excellent balance of speed and precision.

A complete tablet counting and filling line automates your entire bottling process, from orienting empty bottles to final packaging. At NK Industries, we design and supply integrated systems that ensure speed, accuracy, and consistent quality. This guide covers all the key machines you’ll need to build an efficient tablet counting and filling line.

Machines Required for a Complete 120 BPM Line.

A high-speed 120 BPM tablet counting and filling line is not just one machine—it’s a fully integrated system designed to move your product seamlessly from bulk tablets to sealed, labeled, retail-ready bottles. machine required are as follow , Automatic Bottle Unscrambler, Automatic Air Jet Cleaning Machine with Turntable, 120 BPM Automatic Tablet Counting and Filling Machine (Dual Head / Multi-Track), Automatic Desiccant / Silica Gel Inserter, Automatic Cotton Insertion Machine, Automatic Screw Capping Machine (Six-Head / Pick-and-Place Type), High-Speed Automatic Labeling Machine (Sticker), Track & Trace / Serialization System, Automatic Cartoning Machine.

More detail of this machine are there in the blogs and you can visit indivial page of this product to know more details about machine and type and etc

1. For Sorting of Bottles

Machine name:

Automatic Bottle Unscrambler

Purpose: Orients and feeds bottles from bulk into the line automatically.
Speed: Up to 120 BPM
Floor Space: Approx. 2500 × 1500 × 2100 mm
Product Page: " Bottle Unscrambler – N.K. Industries "
YouTube Video: "YouTube video link: “(link in this)”

2. For Cleaning of Bottles

Machine name:

Automatic Pick & Place Air-Jet Cleaning Machine

Purpose : Picks, inverts, and air-cleans bottles to remove dust before filling.
Speed : 80–120 BPM
Floor Space : 2400 × 1500 × 2000 mm
Product Page : " Air-Jet Cleaning Machine – N.K. Industries "
YouTube Video : " YouTube video link: “(link in this) ”

3. For Counting & Filling Tablets

Machine name:

Automatic 4-Head Tablet Counting & Filling Machine.

Purpose : Counts tablets/capsules with high precision using multi-head system; minimizes overfill.
Speed : Up to 120 BPM
Floor Space : Approx. 3650 × 1900 × 2100 mm
Product Page : Tablet Counting & Filling Machine – N.K. Industries
YouTube Video : Automatic tablet counting and filling machine | N.K. INDUSTRIES (Short) YouTube

4. For Inserting of silica gel pouch / dessicant / canister or simialar into bottle

Machine name:

Automatic 3-Head Silica Gel / (Desiccant) Insertor Machine.

Purpose: Inserts silica gel sachets into bottles to maintain dryness.
Speed : Up to 120 BPM
Floor Space : Approx. 2050 × 1600 × 2000 mm
Product Page : Silica-Gel Inserter – N.K. Industries
YouTube Video : "YouTube video link: “(link in this)”

5. For Inserting of Cotton / rayon into bottle .

Machine name:

Automatic 4-Head Cotton Insertor machine.

Purpose : Inserts cotton plugs for cushioning and moisture control.
Speed : Up to 120 BPM
Floor Space : Approx. 2450 × 1600 × 2000 mm
Product Page : Cotton Inserter – N.K. Industries
YouTube Video : "YouTube video link: “(link in this)”

6. For Capping of Bottles

Machine name:

Automatic 8-Head Pick & Place Screw Capping Machine.

Purpose : Applies screw caps precisely using multi-head pick-and-place mechanism.
Speed : 90–120 BPM
Floor Space : Approx. 2850 × 1800 × 2200 mm
Product Page : 8-Head Screw Capping Machine – N.K. Industries
YouTube Video : "YouTube video link: “(link in this)”

7. For Foil sealing onto bottle.

Machine name:

Automatic Induction foil sealing machine.

Purpose : Applies screw caps precisely using multi-head pick-and-place mechanism.
Speed : 90–120 BPM
Floor Space : Approx. 1650 × 1200 × 1800 mm
Product Page : Induction foil sealing machine - N.K. Inudstries.
YouTube Video : "YouTube video link: “(link in this)”

8. For Labeling of Bottles

Machine name:

Automatic Bottle Sticker Labeling Machine with inkjet printer .

Purpose : Applies wrap-around or front/back labels accurately at high speed.
Speed : Up to 90 - 120 BPM
Floor Space : Approx. 2500 × 1500 × 1800 mm
Product Page : Automatic sticker labeling machine with inkjet printer - N.K. Industries
YouTube Video : ""

9. For Cartoning (Optional)

Machine name:

Automatic Horizontal Cartoning Machine

Purpose : Packs finished bottles into cartons; includes options for leaflet insertion.
Speed : Up to 120 cartons per minute (model dependent)
Floor Space : Compact inline design
Product Page : Cartoning Machine – N.K. Industries
YouTube Video : YouTube video link: “(link in this)”

10. For Conveying & Line Integration

Machine name:

Packaging Conveyor System

Purpose : Synchronizes bottle transfer between all stages for smooth flow.
Speed : Designed to support 120 BPM
Floor Space : Customizable layout
Product Page : Packaging Conveyor – N.K. Industries
YouTube Video : YouTube video link: “(link in this)”

Notes

* Please do verify excat detail with sales excetutive ,

* You can find more details about product on there indiviual pages , with more machine video and models and etc .

Find the Right Solution for Your Needs :

Investing in a 120 BPM tablet counting and filling line is a significant step towards optimizing your production process. At N.K. INDUSTRIES, we offer a range of high-quality and reliable machines that can be customized to meet your specific requirements.

To learn more about our 120 BPM tablet counting and filling machine and to get a quote, please visit our product page:

[https://www.nkpharmamachinery.com/products/automatic-tablet-counting-and-filling-machine.html]