Automatic Vial Cap Sealing Machine

We are one of the first companies in India to start manfuacturering Automatic Vial cap sealing machine , Since 1978 . We manfuacature a wide range of vial cap sealing machines like semi automatic , automatic like single head vial sealing machine , four head vial sealing machine , six head vial sealing machine and etc . We also provide vial sealing machine in customizable option like infeed rejection and outfeed rejections and we also provide our machine with integrated laminair air flow.

What are Automatic Vial cap sealing machines ?

Automatic vial cap sealing machine are used to cap and crimp aluminium cap on vials. this series of machine is aviable in semi automatic and automatic like single head , four head and etc ranges.

The Automatic Single head Vial Cap sealing Machine Model NKCS-60 is dedicated to the capping of vials for injectable products which is very critical part of the production process, since they guarantee hermetic seal & hence integrity of the drug inside the container. Automatic Single head Vial Capping machine is N.K Industries’s Solution to pharmaceutical industries where they can get moderate production output up to 50 Vial per minute.

Automatic Single head Vial Capping Machine is sporadic motion machine for application & sealing of conventional flip-off caps & tear-off cap on Vial and Glass bottles. The Unique features of machine is “No Vial - No Capping” system. The CGMP Models are meticulously designed and offer a lowest particle generation during capping process. These Models are suitable for installation in conventional type contamination-controlled environments & under isolator.

Type of Vial cap sealing machine :

1. On basis of speed :

- Semi automatic :

We also manufacture a wide range of automatic vial sealing machine like :

- Single head vial cap sealing machine

- Four head vial cap sealing machine

- Six head vial cap sealing machine

- Eight head vial cap sealing machine

- Ten head vial cap sealing machine

- Twelve head vial cap sealing machine

and etc

2. On basis of rejection :

- Infeed rejection

- outfeed rejection

- Infeed and outfeed rejection

3. On basis of modification :

- with laminar air flow

- withour laminar air flow

Applicable Industries :

Pharmaceuticals
Injectable

Sailent Feature

Quite Compact Footprint
CGMP Model.
Due To Very Elegant Design It Results In User Friendly Operation & Minimum Maintenance.
Parts Coming In Contact With The Vial, Aluminum Cap Are Made Out Of AISI 304.
Minimum Size Change-over & Set-up Times
Crease Free Sealing & Qualitative Hermetic Sealing.
Sealing Pressure Can Be Varied According To Diverse Sizes Of Flip Off Caps & Tear Off Caps.
An Extraordinary Safety Clutch Device Is Incorporated On Star Wheel System For Stoppage Of Machine In The Event Via Gets Overturned Or In Any Jamming.
Lowest Particle Generation. As An Option, Specially Designed Viton Sealing Roller & Pneumatic Sealing Head Available.
All Electronics, Gear Motor And Gear Box Are Of CE Certified.
“No Cap – No Vial” System.

Addon Features

Toughened Glass Or Acrylic Safety Cabinet For Machine.
Automatic Sealing Head Up And Down System.
Pneumatic Sealing Head And Viton Sealing Roller.
Tower Light Showing The Machine Status / Operation
In-feed Rejection System For Pop Up And Raised Rubber Stopper
Swing Conveyor 2 Feet At In Feed Side
Vision System For Cap And Seal Checking.
Online Pneumatically Operated Product Rejection System

Technical Specification

Model	NKCS-50
Machine Type	Single Head Vial Cap Sealing Machine
Direction	Left To Right
Vial Diameter (mm)	Up To 45 Mm
Vial Height (mm)	75mm* Maximum
Flip Off Seal / Tear Of Seal Sizes	Applicable For 13mm, 20mm, 32mm
Cap Pickup Ratio	≥99.7%
Qualified Capping Ratio	≥99.5%
Bottle Breakage Ratio	≤0.5%
Production Rate	Up To 60 Vial Per Minute
Electrical Supply	0.5 HP For Main Drive
No Of Sealing Head	Single Head
Power Requirement	230 V ,1 Phase (4 Wire System ) 50 HZ
Height Of Conveyor	Adjustable From 800 To 850 Mm
Dimension (L X W X H) Mm	1220 X 635 X 1700