Automatic Ropp Cap Sealing Machine

NK Industries – Fast , Precise & Trusted ROPP Cap Sealing machine manufacturers , Since 1978.

The Automatic ROPP Cap Sealing Machine represents a cutting-edge solution for secure bottle capping in pharmaceutical, beverage, food, chemical, and distillery industries. ROPP (Roll-On Pilfer Proof) technology creates tamper-evident aluminum caps that form threads directly onto bottle necks, ensuring product integrity and consumer safety.

We are one of the first manufactuers of ropp cap sealing machine in India . We are one of the few companies in india with more then 3 decades of expereice in filed of ropp cap sealing machine manufacturering. We are also one of the first companies in india to start manufacturering capping machines in inida like screw capping machine , ropp cap sealing machine , vial sealing machine , and etc  . we also manufacture a wide range of capping machine like screw capping , lug capping , snapfit capping and linear capping and etc. 

N.K. Industries has established itself as a pioneering manufacturer since 1978, delivering over 2,500 machine installations globally across 50+ countries. The Automatic ROPP Cap Sealing Machine Model NK RC 60 exemplifies precision engineering with a compact, self-supported stainless steel structure featuring height-adjustable systems for seamless integration into existing production lines.

 

What are Ropp cap sealing machine ?

Automatic Ropp Cap Sealing Machine are used for sealing or crimping aluminium cap on the glass bottle generally. Automatic Ropp Cap Sealing Machine are used to close or crimp bottle like wine bottle , cought syrup bottle , whiskey bottle or similar . 

 

We manufacture a wide range of Ropp cap sealing machines like semi automatic ropp cap sealing machine , automatic ropp cap sealing machine like 4head , 6 head , 8 head and etc . We have one of the largest range of Ropp Cap Sealing Machine . Our range for Ropp Cap Sealing Machine start from semi automatic solution to fully automatic 16 head ropp cap sealing machine which can dilever the speed upto 240 bottle per min. 

 

Type of Ropp cap sealing machine / ropp capping machine : 

1. On basis of Speed : 

mainly ropp cap sealing machine are bifercated on term of speed 

- semi automatic ropp cap sealing machine : 

- automatic ropp cap sealing machine :

-- single head ropp cap sealing machine , and : 

-- multi head ropp cap sealing machine like 4 head , 6 head , 8 head , 10 head , 12 head and etc 

 

Change Parts Required for Ropp cap sealing machine ? 

There are different change parts required for different models and type of ropp cap sealing machine . The flexibility of ROPP cap sealing machines depends on specific change parts for different container and cap configurations:

Container / Bottle Change Parts :

  • Star Wheel: Accommodates different bottle diameters (Ø 22mm to Ø 100mm)
  • Back Guide: Adjusts for various bottle shapes and sizes

  • Feed Worm: Ensures proper bottle spacing and transfer

  • Container Grippers: Modified for round, square, or triangular bottles

Cap-Related Change Parts :

  • Cap Die: Essential when cap diameter changes (18mm to 38mm range)

  • Delivery Chute: Sized for specific cap dimensions

  • Cap Feeding Bowl: Configured for different cap orientations

  • Sealing Head Rollers: Customized for specific cap threading requirements

 

 

Our playlist for ropp cap sealing machine | ropp capping machine : 

https://www.youtube.com/watch?v=qTw32qunWJ4&list=PLYA4yc9ta77EEGXWyC1CoHNI89tPXkZQo&index=1

 

Sailent Feature

Key Features of Automatic ROPP Cap Sealing Machine

Construction & Build Quality Features

Premium Material Construction

  • AISI 304 Grade Stainless Steel construction for all product contact parts ensuring hygiene and corrosion resistance

  • Aluminum alloy components for enhanced durability and easy maintenance

  • Precision-built welded steel frame with complete stainless steel cladding for structural integrity

  • Matt-finished surfaces providing elegant appearance and easy cleaning

Advanced Safety Features

Comprehensive Safety Systems

  • Safety Clutch mechanism at star wheel systems providing automatic machine shutdown during bottle jamming

  • "No Bottle – No Cap" system preventing wastage and ensuring efficient operation

  • Background suppression sensors for precise bottle detection and positioning

  • Acrylic or toughened glass safety cabinet options for operator protection

  • Emergency stop mechanisms with immediate machine halt capabilities

Production & Performance Features

High-Speed Operation

  • Production rates up to 300 bottles per minute depending on machine configuration

  • Single Head models: 20-50 bottles per minute

  • Multi-Head rotary systems: 4,800-12,000 bottles per hour

  • Variable speed control with sensor-less vector control variable frequency drive

Technical Specification

ROPP Cap Sealing Machines   

Specification Semi-Automatic Single Head Automatic Four Head Rotary Six Head Rotary
Model NK RC 15 NK RC 30 NK RC 60 NK RC 90
Machine Type Semi-Automatic Fully Automatic Multi-Head Rotary Multi-Head Rotary
Production Rate (BPM)

10–30

(operator dependent)

20–35

(shape/size dependent)

40–60

(shape/size

dependent)

50–80

(shape/size

dependent)

Production Rate (Per Hour) 600–1,800 1,200–2,100 2,400–3,600 3,000–4,800
Number of Heads 1 1 4 6
Power Consumption 1 KW 1.25 HP (1 KW) 1.5 HP Main + 0.25 HP Bowl 2 HP Main + 0.25 HP Bowl
Electrical Supply 230 V, Single-Phase, 50 Hz 440 V, 3-Phase, 50 Hz 415 V, 3-Phase, 50 Hz 415 V, 3-Phase, 50 Hz
Machine Dimensions (L×W×H) mm 1000×720×1400 1200×750×1900 / 1500×735×1800 2135×1120×2250 2135×1200×2250
Net Weight (Kg) 200 550 900 1200
Gross Weight (Kg) 350 740 1250 1300
Container Diameter (mm) Ø22–100 Ø22–85 Ø22–65 Ø22–65
Container Height (mm) 50–240 50–240 50–240 50–240
ROPP Cap Diameter (mm) 18–32 (with change parts) 20–32 (with change parts) 20–40 (with change parts) 20–40 (with change parts)
Conveyor Height (mm) 800–850 (adjustable) 800–850 (adjustable) 800–850 (adjustable) 800–850 (adjustable)
Material Construction AISI 304 SS + Aluminum AISI 304 SS Frame + Cladding AISI 304 SS + Aluminum Alloy AISI 304 SS + Aluminum Alloy
Direction of Movement Left to Right Left to Right Left to Right Left to Right
Safety Features Manual Safety Controls Safety Clutch, No Bottle–No Cap Safety Clutch, No Bottle–No Cap Safety Clutch, No Bottle–No Cap
Change Parts Required Cap Die Star Wheel, Feed Worm, Cap Die Star Wheel, Feed Worm, Cap Die, Delivery Chute Star Wheel, Feed Worm, Cap Die, Delivery Chute

 

*Production rates are approximate and depend on operator efficiency, bottle shape, and cap size. Dimensions and weights are approximate values.

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