Injectable Dry Powder Vial Filling Line 120 Speed
Injectable Dry Powder Filling and Capping Line at 120 VPM
Delivering consistent, sterile, and efficient filling of injectable dry powders is critical for pharmaceutical manufacturers. At NK Pharma Machinery, our turnkey 120 vials-per-minute (VPM) dry powder filling and capping line combines precision engineering, GMP compliance, and flexible configuration to meet your production goals. Below is an overview of the workflow, key machines, and their core features—designed to maximize uptime, product integrity, and regulatory adherence.
- Introduction
Injectable dry powders require meticulous handling to preserve sterility, maintain uniform dosage, and prevent cross-contamination. A high-speed 120 VPM line demands synchronized machines for vial washing, sterilization, powder dosing, stopper placement, capping, and final inspection. Integrating these modules into a seamless line reduces manual intervention, accelerates validation, and ensures reliable batch-to-batch consistency.
Machines required are as follow :
1. Vial washing and drying machine.
- for vial washing
1.1 -- linear tunnel type vial washing machine
1.2 -- rotary gripper type vial washing machine
- for drying
1.3 -- Vial sterialazing tunnel
2. Injeactable dry powder filling machine with rubberstopper.
Injectabler dry powder filling machine are mojarly aviable with different features are as follow
2.1 - single head injectable dry powder filling machine - 80 - 100 bpm
2.2 - single head injectable dry powder filling with rubber stopper
2.3 - single head injectable dry powder filling with rubber stopper and online checkweigher
3. Vial sealing machine.
3.1 - 8 head vial sealing machine - 100 -120 bpm
3.2 - 8 head vial sealing machine with rejection - 100-120 bpm
4. vial sticker labeling machine.
4.1 - linear vial sticker labeling machine - 100-120 bpm
4.2 - linear vial sticker labeling with batch code printing and rejection system - 100-120 bpm
5. cartoning machine
- horizontal vial cartoning machine - 80-100 bpm
6. track and trace ( serilaziation ) machine
- 100 bpm track and trace machine
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Reference machine video |
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1. Automatic linear type vial washing machine |
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2. Rotary gripper type washing machine |
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3. Injectable dry powder filling machine |
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4. Automatic ampoule filling and sealing machine |
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5. Vial sealing machine |
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6. Vial sticker labelling machine . |
