Vial Cap Sealing Machine

Total cGMP model.
Parts coming in contact with the vial / aluminum cap /exposed to the atmosphere are made out of stainless steel, good housekeeping and good manufacturing practice.
Single motor synchronizes conveyor, star wheels and platform turret and speed can be varied by the % speed pot on operating panel.
A Special clutch device is incorporated on star wheel system for stoppage of machine in the event; vial is over turned or over diameter.
A photo sensing device stops machine automatically in the event, there is no aluminum cap in delivery chute.

Spring loaded free spinning sealing rollers eliminates any damage to aluminum caps and also allows greater flexibility of variation in the container neck diameter.
Quick & Very Easy Change Over and setting possible from one size of Container to another by a Single Ratchet
Unique Single Sealing Roller imparts uniform, scratch free, fit tight and reliable skirting and sealing
Sealing Pressure can be varied to suit different gauges and sizes of aluminum caps.
Bongfingoli make Gear Motor for Main drive.
Allen Bradly make A.C. Frequency drives for Main drive.
Digital Counter for counting number of sealed vials.
“No Seal in Chute, Machine Stops System”
“No Stopper on Vial before Sealing, Machine Stops System”

NKCS 60 is a compact model used for sealing of aluminum caps on vials.
Duly Stopper Vials are continuously fed from the turntable of filling machine to the flat conveyor belt of sealing machine and move further through in feed worm for correct spacing and transferred to the in feed star wheel.
Aluminum caps kept in vibratory bowl automatically orient caps in right direction before entering the delivery chute.
Vial during its rotation movement within feed star wheel, its picks up aluminum seal from the retaining finger of delivery chute and correctly position on the vial before entering sealing turret.
Vial now moves on the spring loaded sealing platform, where free spinning sealing rollers moves gradually inside to complete the sealing operation during rotational movement of sealing platform turret.
Then sealed vials are transferred to the out feed conveyor for further processing.

Total cGMP model.
Parts coming in contact with the vial / aluminum cap /exposed to the atmosphere are made out of stainless steel.
Single motor synchronizes conveyor, star wheels and platform turret and speed can be varied by the % speed pot on operating panel.
A Special clutch device is incorporated on the in feed worm and Star wheel system for stoppage of machine in the event, vial is over turned or over diameter.
A photo sensing device stops machine automatically in the event, there is no aluminum cap in delivery chute.
“No Stopper on Vial, Machine Stops System”, eliminates chances of sealing of vial without rubber stopper on sealing machine.
Spring loaded free spinning sealing rollers eliminates any damage to aluminum caps and also allows greater flexibility of variation in the container neck diameter.

Sealing Pressure can be varied to suit different gauges and sizes of aluminum caps.
Rotomotive / Bongfingloli make Gear Motor for Main drive.
A.C. Frequency drives for Main drive.
Digital Counter for counting number of sealed vials.
“No Seal in Chute, Machine Stops System”
“No Stopper on Vial before Sealing, Machine Stops System”.

Load the Sufficient caps in Vibratory Bowl. The Vials are received from in feed of conveyor and moved to feed worm assy. through the slat conveyor. Feed worm will create space between two vials, before it is moved in in-feed star wheel.
Vibratory bowl feeds the cap into the cap chute continuously. If there is no sufficient caps in chute, NO-CAP sensor (Fiber optic Sensor) will give signal to control panel & Machine will Stop.
Now, at In feed star vial index further, take a cap from chute and transfer to Six station Main turret wheel. Six Head capping head & Turret rotate clockwise, move down the cam operated capping head one by one with cap die, hold the vial with cap, rotate further and sealing chuck will make a thread on cap & seal it properly.
After completion of cap sealing procedure at sixth station, capping head moves up and release the sealed vial. Now at out feed star plate, neat and cleaned capped vials will index further and transfer to discharge end of conveyor.
Finally, vial moves to the other on-line connected machine through the conveyor. Totalizer (Counter) will give information of Total No. of capped/sealed vials.

Range of Multi head Vial cap sealing machine

Model	NKCS-150	NKCS-250	NKCS-350	NKCS-450
Machine type	4 head Vial cap sealing machine	6 head Vial cap sealing machine	8 Head Vial cap sealing machine	12 Head Vial cap sealing machine
Direction	Left to Right	Left to Right	Left to Right	Left to Right
Production rate	Up to 120 Vial per minute	Up to 200 Vial per minute	Up to 300 Vial per minute	Up to 400 Vial per minute
Electrical supply	1 HP for Main Drive	1 HP for Main Drive	1 HP for Main Drive	1 HP for Main Drive
No of Sealing Head	Four head	Six Head	Eight Head	Twelve HEAD
Power requirement	440 V ,3 Phase (4 Wire System ) 50 HZ	440 V ,3 Phase (4 Wire System ) 50 HZ	440 V ,3 Phase (4 Wire System ) 50 HZ	440 V ,3 Phase (4 Wire System ) 50 HZ
Height of Conveyor	Adjustable from 800 to 850 mm	Adjustable from 800 to 850 mm	Adjustable from 800 to 850 mm	Adjustable from 800 to 850 mm
Dimension (L X W X H) mm	1530 x 768 x 1530	1530 x 768 x 1530	1830 X 768 x 1600	2200 x 1050 x 1900